Turnkey Project:

Mastering Complex Dismantling in Italy

MDWind successfully completed a turnkey project in Sardinia, Italy, involving complex wind turbine dismantling and custom tower cover protection. Discover how MDWind ensures safety, efficiency, and sustainable project delivery.

In the heart of the Mediterranean, on the island of Sardinia, MDWind recently completed a comprehensive turnkey project that showcased our expertise in wind turbine dismantling and project management. From initial study to on-site execution, the project demonstrated how planning, engineering precision, and safety excellence come together in complex wind operations.

From Study to Execution – The Turnkey Approach

Every successful project begins with a solid foundation. For this dismantling operation, MDWind’s engineering team first conducted a detailed feasibility study to assess technical, logistical, and environmental requirements.

This early stage was critical to define the safest and most efficient dismantling strategy. The study included:

  • Evaluating the condition of the damaged turbine components.
  • Assessing access routes for cranes and transport vehicles.
  • Planning the sequence of dismantling activities.
  • Ensuring compliance with local safety and environmental regulations.

By addressing all these aspects before mobilization, the MDWind team ensured that the project would proceed seamlessly once execution began.

This structured planning process reflects MDWind’s commitment to turnkey project delivery, providing a single point of responsibility from concept to completion.

The Challenge: Safe Dismantling of a Damaged Turbine

The Sardinia project involved dismantling a wind turbine that had suffered damage to its blades, hub, nacelle, and a section of the tower. Such dismantling projects demand precision and coordination. Each step must be carefully executed to protect personnel, equipment, and the surrounding environment.

Using a high-capacity crane and specialized lifting tools, MDWind’s technicians safely removed the damaged components one by one. The process required synchronizing the efforts of engineers, site supervisors, crane operators, and logistics specialists.

Each element from the blades to the nacelle was lowered, secured, and prepared for transport or further evaluation. The entire operation was completed within the planned timeframe, without safety incidents or environmental impact.

Designing a Custom Steel Cover

Beyond dismantling, the project also required a custom engineering solution: designing and installing a steel cover to protect the remaining section of the tower.

Leaving an open tower exposed to the elements can lead to corrosion and structural degradation. To prevent this, MDWind’s design team developed a tailored steel protection system fitted precisely to the tower’s dimensions.

The cover was fabricated, transported, and installed on-site, ensuring the structure remained sealed and stable. This proactive measure demonstrated MDWind’s holistic approach — anticipating challenges and delivering practical solutions that extend beyond standard dismantling work.

Turnkey Project Management: A One-Stop Solution

MDWind acted as a turnkey project provider, managing all phases of the operation:

  1. Feasibility Study and Planning – Technical evaluation, risk assessment, and schedule definition.
  2. Engineering Design – Custom steel cover design and lifting plans.
  3. On-Site Execution – Safe dismantling and removal of turbine components.
  4. Site Restoration and Safety – Protection of the remaining tower and environmental compliance.
  5. Reporting and Documentation – Detailed records of all project stages and inspections.

By handling every stage internally, MDWind guaranteed consistent quality, optimized coordination, and clear communication with the client. This end-to-end control is what defines a true turnkey project.

Safety and Efficiency at the Core

Safety was the top priority throughout the operation. All personnel followed MDWind’s internal safety procedures, which meet and exceed European wind industry standards.

Key safety measures included:

  • Rigorous site inspections before and after each work phase.
  • Daily toolbox talks to align teams on specific risks.
  • Use of certified lifting and rigging equipment.
  • Continuous monitoring of weather and site conditions.

Efficiency was equally important. By applying standardized dismantling methods refined through previous projects, MDWind minimized downtime and ensured predictable progress. Every component was handled with care and precision — demonstrating our commitment to both performance and safety.

Collaboration and Communication

Although MDWind managed the project independently, successful execution also depended on effective communication with local partners and the turbine owner. Transparent reporting and real-time updates ensured that all stakeholders were informed of progress, safety status, and next steps.

This collaborative spirit is central to MDWind’s working philosophy: combining in-house expertise with clear coordination to deliver results on time and on budget.

Sustainability and Responsible Dismantling

In addition to technical excellence, the Sardinia project underscored MDWind’s commitment to sustainability. Wind turbine dismantling can create opportunities for recycling and reusing materials — reducing environmental impact.

MDWind ensured that all dismantled components were handled responsibly:

  • Damaged materials were separated and prepared for recycling.
  • Non-recyclable waste was disposed of according to local regulations.
  • The project site was restored to its original condition after completion.

This responsible approach aligns with MDWind’s broader mission to support the circular economy within the wind industry, giving new life to materials whenever possible.

Results: A Safe, Efficient, and On-Time Delivery

After weeks of preparation and on-site work, the turnkey project in Sardinia was completed successfully and on schedule. The damaged turbine was fully dismantled, the tower secured, and the site left clean and safe.

The project demonstrated MDWind’s ability to deliver complex operations under challenging conditions, while maintaining efficiency, quality, and safety standards.

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